Thermal Process Technology
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Thermal Process Technology - 1

Thermal Process Technology Industrial furnaces and heat treatment systems for Annealing Hardening Tempering Ageing Solution annealing Forging Carburising Nitriding Preheating Drying Age hardening Ageing of metals and plastics

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Thermal Process Technology - 2

Industrial furnaces and systems for Heat treatment of metals and plastics THERMCONCEPT develops, designs and manufactures furnaces and industrial systems for a broad range of heat treatment processes. THERMCONCEPT furnaces and systems are proven in daily use at satisfied customers in many countries worldwide. The reasons for our success are simple: Proven technology For the production of our furnaces only the best materials from worldrenowned suppliers are used. This ensures maximum efficiency, reliable operation and a long service life. Cutting-edge designs The furnaces are planned and...

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Thermal Process Technology - 3

Furnaces and systems for hardening of metals - Electrically heated and gas-fired furnaces Gas-fired furnace systems 8 Inert-gas retort furnaces 10 Systems for controlled atmosphere hardening, semi-vacuum hardening, carburising 11 Salt bath furnaces 12 Conveyor belt furnaces 13 Furnaces and systems for tempering, annealing, ageing, preheating, drying and age hardening of metals and plastics - Furnaces with air circulation - Electrically heated and gas-fired furnaces Air-circulation chamber furnaces up to 450 °C 14 Air-circulation chamber furnaces up to 850 °C 16 Air-circulation drying ovens...

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Thermal Process Technology - 4

Bench Type Furnaces KM 10/13 – KM 30/13 Chamber Furnaces KM 50/13 – KM 90/13 T max 1300 °C • Double-lined housing with rear ventilation > Very low outer casing temperature • Outer casing side walls and door made of stainless steel > Corrosion resistant • Lintel of door also made of stainless steel • Downwards moving door • Stainless steel charging support on the door frame • Exhaust pipe in rear wall • Base included as standard supply (from model KM 50/13) • Multilayer insulation (fire bricks and rear insulation) > Low heat loss, very low energy consumption, low operating costs •...

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Thermal Process Technology - 5

Chamber Furnaces KM 105/13 – KM 1400/13 T max 1280 °C • Rugged furnace housing made of construction steel, frame welded with steel profiles, covered by metal sheet profiles • Double lined housing with rear ventilation > Very low outer casing temperature • Vertical lifting door, from Model KM 680/13 incl. hydraulic drive • Door collar made from strong refractory concrete > Resistant to mechanical damages • Exhaust pipe in rear wall • Base included in standard supply • Multilayer insulation (fire bricks and rear insulation) > Low heat loss, very low energy consumption, low operating costs •...

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Thermal Process Technology - 6

Bogie-hearth Furnaces WM 800/12 – WM 7000/12 T max 900 °C and 1280 °C • Furnaces for temperatures up to 900 °C and 1280 °C • Robust case designs, double lined housing with rear ventilation > Very low outer casing temperature • Furnace door designed as hinged door > Simple, easy operation • Fitted with a door safety switch • Stable bogie-hearth with single-flanged rail wheels, including rails in front of the furnace • Heating elements in the bogie hearth covered with silicon carbide plates > Protection of heating elements, charging made easy by level support • With bottom damper and manually...

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Thermal Process Technology - 7

• Furnaces completely insulated with fibre and with meander-shaped heating elements for fast heating cycles • Hydraulic lifting door • With second door at rear furnace wall for operation with two bogie hearths • Electrical bogie drive • Furnace with parallel bogie loading system • Charging grate for bogie hearth, made of heat-resistant cast steel for optimum load distribution • Automatic cooling system for forced cooling • Automatic control of exhaust flaps • Multi-zone control Bogie-hearth furnace with parallel bogie loading system Technical Data width x depth x height width x depth x...

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Thermal Process Technology - 8

Gas-fired Furnace Systems Technical features: • Furnaces for various applications • Superb heat treatment results • Low power consumption due to multilayer refractory lining with best insulation properties • Proprietary burner systems with large perfor-mance range, specially designed to match the furnace, optimised for low power consumption • Automatic control of furnace atmosphere to prevent oxidation of the material • Start-up with ramped control giving temperature uniformity throughout • Optimal temperature distribution by means of multizone control and special flue gas routing system •...

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Thermal Process Technology - 9

Gas-fired Chamber, Bogie-hearth, Hood and Continuous Furnaces We supply: • Furnaces with direct or indirect gas heating • Batch furnaces (chamber, bogie-hearth and hood furnaces) • Continuous furnace systems • Furnace systems for reduction atmosphere Optional equipment: • Conveying equipment Hood furnace system · For homogenising aluminium parts • Charging and recharging systems • Control and regulation systems • Systems for heat recovery Articial ageing furnaces · Gas red directly Continuous annealing furnace · With heating-up, holding and cooling chamber 9

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Thermal Process Technology - 10

Inert-gas Retort Furnaces Retort furnaces are suitable for heat treatment processes that must be carried out under a dened atmosphere, such as bright annealing, tempering or soldering. The product program includes chamber furnaces as well as pit-type furnaces. Retort furnaces are electrically or gas heated Retort Chamber Furnaces KM 25/11/R – KM 250/11/R T max 1100 °C • Gas-tight retort furnaces in rugged design with horizontally inserted retort • Retort made of highly heat-resistant steel • Heating from several sides (both sides and bottom), thus providing uniform temperature distribution...

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Thermal Process Technology - 11

Systems for controlled-atmosphere hardening, semivacuum hardening, carburising Components specially designed for use in standard hardening furnaces enable hardening processes under inert gas, semi-vacuum hardening, carburising, etc. These controlled-atmosphere systems are modular in design and can be enlarged to form compact hardening systems. For many of these special heat treatment processes, such hardening systems are a very cost-efficient solution for the user. We can conduct tests and experiments for you in our Test Centre. Hardening Box System – Hardening, carburising, nitriding up to...

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