ForceMaster - 4 Pages

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Code: Delivery: Warranty: ForceMaster Low-Cost Monitoring for Manual Presses Model 9110 ■ Excellent value "Plug & Work" complete system ■ Easy auto-configuration with automatic setting of the evaluation tools ■ Smart Card system for manipulation free configuration and storage of settings ■ Acoustic and optic error indication Applications Pressure on price and quality continue to rise. The need to monitor even the simplest manufacturing and assembly process is increasingly common. With 100% monitoring of force/ time curves or force displacement/time curves, the Force-Master satisfies all requirements for ensuring the reliability of even simple press-fit processes. Thanks to its ultra-simple, single-button operation and intelligent auto-configuration, even semi-skilled staff can set up the equipment safely and quickly. "Card & Go" is the smart system that uses master, tool and PLC smart cards to make equipment settings, inhibit unauthorized changes and to trigger actions in sequence with the production process. The ForceMaster 9110 has been developed specifically for monitoring manual lever presses. Simple manual workstations can be monitored extremely efficiently using the ForceMaster. Easy control functions that used to require an additional PLC can now be performed reliably with the ForceMaster. Tools can be changed quickly and easily using tool cards. The ForceMaster is used for example for ► Pressing ball bearings ► Compressing powders ► Press-fitting pinion gears ■ Data logging on USB stick (optional) ■ PLC sequence control function (optional) ■ Analysis and configuration software included ■ Automatic sensor identification ■ Hub and other component counters Description The ForceMaster has a multi-voltage power supply. Excitation of the load cell and displacement sensor is provided by internal voltage-conditioning circuits. Sensor identification is built into the sensor plug, allowing sensors to be connected easily with no further configuration needed. The integral auto-configuration tool uses a GOOD component to train the ForceMaster with the measurement curve and automatically set the evaluation elements. The user can make any further fine-tuning and adjustments to these settings manually if required. Visual indicators such as a red and green indicator lamp signal "Good" or "Bad" parts. An audible sound is also output for "Bad" parts. The built-in PLC function allows sequence control of up to 60 steps. This can be used, for instance, to control pneumatic cylinders, compressors for blowing out workpieces, and reject gates for OK/NOK parts. The PC software, which is included free of charge can be used for measurement-curve analysis and fine-tuning the evaluation elements. It also lets the user view and archive the measurement curves recorded on the USB stick. Technical changes reserved. All data sheets at burster praezisionsmesstechnik gmbh & co kg Germany Talstr. 1-5 Gernsbach 76593 Phone +49-7224-6450

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Automatic sensor identification The connected sensors are automatically detected by a special plug, so there is no need to configure each of the measurement channels. Faulty sensors or different measurement ranges can be changed in an instant, with no risk of mixing up sensors! Auto-configuration The auto-configuration function is an outstanding feature of the ForceMaster 9110. This tool automatically predefines the start condition and position of the evaluation elements. The basis for these settings is a GOOD production process in autoconfiguration mode. The first stage in this process is...

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Special option force monitoring The force-time option is designed for straightforward force measurements requiring evaluation. For this application, just one load cell is connected to the ForceMaster 9110. Force thresholds F Force thresholds can be used to monitor whether the force lies in a defined range. A green light indicates that the force lies in the specified range. A force that exceeds the upper force threshold triggers a visual and acoustic alarm. Evaluation takes place online during measurement. In addition, 3 limits are available for defining various switching results. With...

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(50 kN ... 100 kN with model 8451) approx. 120% of rated force IP54 to EN 60529 50 mm 50 mm 10 mm standard 10H7 x 25 mm Load cell model 8552 The force is measured by a load cell, which is fitted on the press ram between sensor and tool. The load cell is equipped with mechanical overload protection. Technical Data Accuracy:    < ± 2 % F.S. Measuring ranges:    from 0 ... 100 N to 0 ... 20 kN Maximum force during use: Degree of protection: Diameter: Height without peg: Peg diameter: Sensor hole diameter x depth: (other pegs/holes optionally available) Displacement sensor Model 8713 (optional)...

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