Hydraulic Units UP 100
144Pages

200 - P - 991214 - E - 05/01.09 UP100 2 / 144 Contents Changes in the Power Units UP100 S309 version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Sub-assemblies making up UP100 power pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1 Power pack housing . . . . . . . . . . . . . . . . . . . . . ....

200 - P - 991214 - E - 05/01.09 3 / 144 UP100 8 Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 8.1 Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 8.2 Intermediate plate 2144 for manifold 5073-5033-5053-2083-2043-2013 . . . . . . . . . . . . . . . . . . . . . 122 8.3 Parallel circuit - Provision for solenoid valves CETOP . . . . . . . . . . . . . . . . . ....

200 - P - 991214 - E - 05/01.09 UP100 4 / 144 Changes in the Power Units UP100 S309 In order to pursue a continuous improvement and standardisation policy of its products, Bucher Hydraulics introduces some changes in the power unit UP100, concerning the following components: body, filter conveyor, gear pump and suction group as follows: - Power unit body The S309 power unit body UP100 includes a cavity "b" as seat of the check valve, that is placed 1 mm upward compared to the S409 UP100 body (picture 1). In order to facilitate the identification of the S309 UP100 power bodies, we mark on...

200 - P - 991214 - E - 05/01.09 5 / 144 UP100 General information Experience acquired in designing mini power packs, and a research effort aimed constantly at satisfying the technical specifications of our customers: these assets have provided the principal resource for development of the UP100 power packs: - maximum flexibility, allowing the assembly of a great number of different circuits from just 4 basic versions; - economy of the manufactured product, gained by adopting innovative technologies and by standardizingvalve cavities with those of the major hydraulic components...

200 - P - 991214 - E - 05/01.09 UP100 6 / 144 Sub-assembly index OIL Electric motor 5 Relief valve Tank Fitting Solenoid directional valve Housing Counterclockwise rotation pump Check valve Plug Flow regulator Sub-assembly 1 2 7 7 3 Suction assembly kit 3 7 4 6 7 7 M A M - + 1 7 4 2 3 6 5 Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Drive Pump Sub-assembly

200 - P - 991214 - E - 05/01.09 7 / 144 UP100 Sub-assemblies making up UP100 power pack This page serves both as a guide to the contents of the catalogue and as an order form. Simply fill in the individual sections with the designation codes for the options selected, and send direct to the Bucher Hydraulics S.p.A. Sales Department. f g d b c e a Lever Hi-Lo Hand lever 9 El. n. Sectional valve housing Valves for sec. valve 8 Cavity Volt Cavity Cavity Cavity Cavity Cavity Cavity 7 Drive Electric motor Pos. Relay Pos. Suction assembly kit Tank fixing kit 6 5 4 3 Pump Series Vers. 2 1 Type of...

200 - P - 991214 - E - 05/01.09 9 / 144 UP100 The appropriate power pack housing for the required hydraulic circuit can be identified from the following block diagram. To facilitate selection, typical hydraulic circuits example are indicated for each housing. UP100K1 UP100K3 UP100K4 c" and d" Valve cavities 3/4"-16 UNF Manifolds prearrangement Manifolds prearrangement + integrated unloading valves Single acting Other circuits Hydraulic circuit required UP100K6 Only c" Valve cavities 3/4"-16 UNF Typical hydraulic circuits UP100 K4 P T T UP100 K3 P UP100 K1 UP100 K1 UP100 K1 P T T P T T M A P...

200 - P - 991214 - E - 05/01.09 UP100 10 / 144 1.2 Housing UP100K1 (Single acting) 1.2.1 Main specification Cavity a = M20X1.5 (relief valve cavity) Cavity b = 3/4"-16 UNF (check valve cavity) Cavity c = 3/4"-16 UNF (directional valve cavity) Cavity d = 3/4"-16 UNF (directional valve cavity) Cavity e = 7/8"-14 UNF (flow regulator cavity) Cavity f = return line - A = Main work port - M = Secondary work port a e b d A c M Cavities identification f e b a d c A c A M b d c e a P T T M A A M P T T a e c d b Basic circuit Example for a standard circuit Suction line for PM817/1.5 UP100K1G2-19 M A...

200 - P - 991214 - E - 05/01.09 11 / 144 UP100 1.2.2 Flexibility of assembly The two hydraulic circuits illustrated are identical in terms of operation but differently arranged, simply by installing the valves in alternative positions. Available space can be exploited to the best advantage. A M P T T d c b a e a c e d b A M A M P T T b c a e d c e a d b A M UP100K1G2-19 dedicated version for PM817/1.5 hand pump P T T c e a b d M A T T T c d e a b M A

200 - P - 991214 - E - 05/01.09 UP100 14 / 144 1.2.5 Examples for compilation of hydraulic power pack specification form - UP100 Power pack set up for single acting circuit. - Main work port A thread 1/4"BSP (secondary work port M with 1/4" BSP thread, plugged). - VM01 pressure relief valve set at 150 bar - RS3/817 check valve. - NV1/817-R emergency valve fitted in cavity c. - SDF817/22-TH (12 volt input) solenoid directional valve fitted in cavity d - VRC818/05-F fixed flow control valve fitted in cavity e. a e b d c M A P T T P T T A M c d b a e UP100 power pack with same hydraulic...

200 - P - 991214 - E - 05/01.09 15 / 144 UP100 1.3 Housing UP100K3 (Manifolds prearrangement or threaded P-T connections) 1.3.1 Main specification UP100/K3P0-01 Cavity a = M20X1.5 (relief valve cavity) Cavity b = 3/4"-16 UNF (check valve cavity) - P = Pressure line for manifolds* - T = Return line T for manifolds* * for manifold see section 8 b a P T Cavities identification b P P a T T g T P T T P b a Basic circuit Example for standard circuit T P T T P b a