Catalogue DLS Driven Linear System Catalog
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Technical Section
Slide Load & Life: DLS3 and 4
The maximum load capacities for each size of DLS unit are given in the table below.
System
Max Moment Load (Nm)
Max Direct Load (N)
MP
Mr
MY
L1
L2
DLS3...S 56 24 105 1600 3000
DLS3...L
120
24
225
1600
3000
DLS3C...
108
24
200
1600
3000
DLS4...S
165
70
280
3500
6000
DLS4...L 300 70 510 3500 6000
Figures are based on slide and carriage load capacities
My
To calculate the life of a DLS unit first the load factor Lf should be calculated using the equation below:
Lf
M p + M r + My + Li + L2
Mpmax MRmax MYmax Limax L2max The system life can then be calculated using the appropriate one of the following formulae:
250
70
DLS4 Life (km) =
DLS3 Life (km) =
(0.04 + 0.96Lf)3 ■ ' (0.03 + 0.97Lf)3
Note: In many cantilever axis applications, the My moment load will vary during the stroke. The accurate method to calculate the life will be to integrate the load with respect to position, but due to the complexity of the calculation it may be simplest to base calculations on a worst case basis (i.e. load at the end of the stroke). Please contact Bishop-Wisecarver for details.
e Calculation
(Refer to DLS3 horizontal axis of application example on page 6 - "X-Z transfer unit")
The unit is required to lift a basket of components weighing 6kg. The cantilever axis is 600mm long and therefore weighs 6kg (see page 20) and the weight of the WG3 gearbox with 56L motor is 4.7kg (see page 9). In this design the center of mass of the basket and cantilever axis sits 40mm offset to the center of the carriage.
In this application both axes accelerate and move "slowly" so that we can ignore inertial forces.The total mass on the main axis carriage is therefore 6 + 6 + 4.7 = 16.7kg, offset 40mm (= 0.04m) to the center of the carriage in the Mr direction.
Li = 16.7 x g = 16.7 x 9.81 = 164N Mr = 164 x 0.04 = 6.6 Nm
Entering these figures into the Lf equation above, we get Lf = 0.376. We can enter this figure into the life equation for the DLS3 as follows:
70 /(0.04 + 0.96 x 0.376)3 = 1080km linear life
18
© Bishop-Wisecarver Corporation 2007. All rights reserved. www.bwc.com 888.580.8272
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