BIG KAISER Main Catalogue Volume 2
548Pages

Volume 2 HIGH PERFORMANCE TOOLING SOLUTIONS

TOOL HOLDERS Tool Holders BBT/BT Tool Holders BDV/DV (DIN 69871) Tool Holders HSK Tool Holders BIG CAPTO Tool Holders and Components CK Tool Holders Cylindrical Shank Modular Turning / Lathe Tools Collets & Accessories MODULAR BORING TOOLS Rough Boring Heads Fine Boring Heads with Centric Cutting Edge Fine Boring Heads with Peripherical Cutting Edge Large Diameter Boring Tools Indexable Inserts and Cutters Spare Parts CUTTING TOOLS Indexable End Mills Indexable Insert Drills and Chamfer Mills MEASURING INSTRUMENTS Measuring Instruments

MEGA Micro Chuck MEGA New Baby Chuck Ultra slim design eliminates any interference. Original and exclusive design for small endmilling. Most reliable high precision collet chuck in the world. BBT Shank BDV Shank HSK Shank Cylindrical Shank BIG CAPTO Shank For N/C Lathe BBT Shank BDV Shank HSK Shank BIG CAPTO Shank MEGA Double Power Chuck BBT Shank BDV Shank HSK Shank BIG CAPTO Shank New Hi-Power Milling Chuck Specialist for heavy-duty cutting. Reliable milling chuck with slim design. High precision collet chuck for various applications. BBT Shank BDV Shank HSK Shank BIG CAPTO Shank BT Shank...

Shrink Chucks Face Mill Arbors Shrink fit solution with BIG-PLUS interface. Smart Damper for Milling Unique modular damping face mill arbor. Eliminates chatter for smoother finish. Clamping range: Ø 4 - 25 Features BBT Shank BDV Shank HSK Shank Cylindrical Shank BBT Shank BDV Shank HSK Shank BIG CAPTO Shank Side Lock Holders BBT Shank BDV Shank HSK Shank Dyna Test CK Shanks Various CK shanks for boring systems. Precision measuring tools of the highest quality for machine tool maintenance. BBT Shank BDV Shank BIG CAPTO Shank Millturn Tooling HSK-T BBT Shank BDV Shank HSK Shank Cylindrical...

Tool Assembly Stations Pull Stud Bolts / Coolant Pipes Maintain accuracy of high With integrated torque measuring system. precision collet chucks. Pull Stud Bolt Kombi Grip For HSK and BIG CAPTO. Features Coolant Pipe For HSK form A and E. Torque Fit Tooling Mate Taper Cleaners TK Cleaner Coolant Pipes Pullstud Bolts Kombi Grip Wiper Cleaners Pullstud Wrenches Tooling Cleaners Spindle Cleaners Angle Heads BBT Shank BDV Shank HSK Shank Stop Block Rough Boring Heads BBT Shank BDV Shank HSK Shank 4, 5, 6 times speed increaser. Digital Fine Boring Heads EWE High Spindles Fine Boring Heads...

Smart Damper Boring Heads Large Diameter Boring Tools Anti-vibration boring bars. borin SW Smart Damper EWD/EWN Smart Damper BBT Smart Damper Shanks BDV Smart Damper Shanks HSK Smart Damper Shanks Smart Damper Extensions Surface Mill Unique design face mill cutter. Speed Finisher Ultra high feed chamfer mill. Surface Mill Extensive chamfering range. Automated R-chamfering. Multi Insert Type Single Insert Type Bolt Hole Type CKB Type Indexable Inserts CBN/PCD Inserts Boring Cutters High speed cutter for incredibly smooth surface finish. C-Cutter Mini Speed Finisher FCM and FCR type Super...

Slot Milling Cutters ■ BF-Cutter ■ Center Boy Edge Detector Tool Offset Sensor Point Master Accu Center Base Master Tool Master Magnetic tool offset sensor. Dyna Contact A ceramic taper gauge for machine taper inspection. 2-axis simultaneous detection leveler. Centering Tool for Lathes

BIG-PLUS Spindle System BIG-PLUS SPINDLE SYSTEM DUAL CONTACT The BIG-PLUS spindle system exceeds all other interface concepts thanks to simultaneous taper and face contact between machine spindle and tool holder. Furthermore the system offers full interchangeability with existing machines and tool holders. In a first step a taper contact is resulting during entering the tool into the machine spindle. Due to the pull-in force the tool taper expands the spindle in the elastic range. The tool is pulled further into the spindle until the tool flange reaches the surface of the spindle nose....

Minimized deflection for maximum machining, accuracy and superior finish With BIG-PLUS simultaneous contact, machining rigidity is greatly enhanced due to the larger contact diameter of the tool holder flange face. This larger face contact combined with the taper contact works together to resist deflection. With less deflection, greater machining accuracy and superior finish can be achieved. Machine tool: Cutter: Work material: Cutting depth: #40 (horizontal machining center) Face milling 0 125 (6 cutting edges) A2017 Duralumin 2.4 mm Deflection of machine spindle is included. Vertical...

Selected materials and strict control of dimensional accuracy for the optimum quality. Wide range of standard holders to meet all production requirements. Premium material selection Since HSK is a hollow taper shank, the material has a critical role for optimum performance. BIG KAISER uses carefully selected high grade alloy steels. Particularly, BIG KAISER uses die steel materials for HSK 40 and smaller where the cross section of shank taper is very thin. Drive key form HSK shanks according to form A are designed to carry out torque transmission by the round shaped key-way at the end of...

MEGA Chucks Series Precision ground and balanced for high speed machining MEGA Chucks are micro mirror ground finished on all surfaces to assure perfect concentricity for high speed machining. The drive keyway is machined after heat treatment. Notch-free design MEGA NUT prevents vibration and reduces noise Vibration at high speeds is eliminated with the use of notch free designed nuts, which offer superior balance and concentricity. Perfect quality control All tools are marked with serial no. as a proof of a high quality and good traceability. 100% tools are inspected its quality to...

High Precision Micro Collet Chucks • max. 50 000 min-1 • Clamping range: 0 0.45 - 8.05 • 0.1 mm increments for higher precision Nut diameter 10, 12, 14 & 18mm, extremely slim design Slim design avoids interference. Ideal for small mold making combining high speed and high precision capability. Three versions are available Straight Type: where access is restricted Taper Type: for increased rigidity Cylindrical Shank Type: for increased versatility High concentricity 100% concentricity inspection. Within 1 pm at nose is guaranteed.