Catalogue Membrane Switch Catalogue
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the Bergquist advantage

HeatSeal Holds Up Under Pressure

PSA SWITCHESHEATSEAL SWITCHES

Typical air distribution with-in a pressure sensitive adhesive (PSA) membrane switch at time of manufacture is shown in Figure3.The buildup of air pressuredifferential as the membrane switch is raised to an elevation of 40,000 feet is shown in Figure 4.The air pressure within theswitch becomes great enough to force its way through the micro fissures in the PSAuntil the air pressures between the switch andthe environment have equalized.The resulting distribution ofair within the switch once it has returned to a normal elevation is shown in Figure 5.The memory within thepolyester does not have enough force to draw air back into the switch cavities. The end result is collapsed, electrically shorted switches. Figure 6 depicts the typicaldistribution of air within a HeatSeal membrane switch at time of manufacture.The buildup of air pressuredifferential as the HeatSeal switch is raised to an elevation of 40,000 feet is shown in Figure 7.The air pressure buildup willincrease the actuation force of the switch at elevation. However, the force of the air pressure cannot overcome the bond strength of HeatSeal. The resulting, unaffecteddistribution of air within the HeatSeal membrane switch once it has returned to normal elevation is shown in Figure 8.

These illustrations show the overall protection strength of Bergquist HeatSeal.HeatSeal’s strength and impenetrable lamination protects the delicate switch circuitry from harsh environments,solvent attack, fluid ingression and electrostatic discharge (ESD). 10X microscopic view of PSA material shows air gaps inherent in the natureof the material,thus making it susceptible to leakage under higher or lower air pressure.10X microscopic view of HeatSeal material shows solid nature of the material,thus making it impervious to leakage under higher or lower air pressure.

FIGURE 3: PSA Switch - Air Pressure @ Equilibrium FIGURE 6: HeatSeal Switch - Air Pressure @ Equilibrium FIGURE 4: PSA Switch - Air Pressure @ Higher Altitude FIGURE 7: HeatSeal Switch - Air Pressure @ Higher Altitude FIGURE 5: PSA Switch - Air Pressure @ Normal Altitude FIGURE 8: HeatSeal Switch - Air Pressure @ Normal Altitude

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