Membrane Switch Catalogue - Bergquist Company - #8

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General Purpose Cleaners Test
Test Purpose:
To determine the effect of common household cleaners on the switch bodies of membrane switches constructed with a Bergquist HeatSeal spacer and with a pressure sensitive acrylic spacer.
SET UP
Standard 3 x 4 matrix switches 2.6" x 3.0" with 3" tails are used for testing. All switches are constructed one month prior to any testing. Spacers tested are as follows:
1) Bergquist HeatSeal spacer - .008" total thickness (.005" base polyester with .0015" of HeatSeal adhesive on each side).
2) Pressure sensitive acrylic spacer - .009" total thickness (.005" base poly­ester with .002" of acrylic adhesive on each side).
Pre-testing of all switches is performed by following these steps:
1) 24-hour immersion in a solution of water with .2% by volume of soap added.
2) Insulation resistance readings are then taken on each switch at 100 VDC. A minimum of 1 mO insulation resistance is required for each switch to enter the testing phase.
RESULTS (REFER TO FIGURE 11)
• HeatSeal spacer - no visual degradation of the switch occurred in any of the switches. There were no measurable changes in the insulation resist­ance of any of the parts (see Figure 12).
• Pressure sensitive acrylic spacer - results varied with each solution:
1) 409 - ingression and dissolving of the PSA adhesive occurred uniformly around the perimeter of the switch. 1st failure of insulation resistance occurred on day 20 (Figures 13 and 14).
2) Fantastik - ingression and dissolving occurred as above. Failure occurred on day 42 (see Figure 15).
3) Dow Bathroom Cleaner - ingression and dissolving occurred as above. Failure occurred on day 56 (Figure 15).
4) Lysol Tub and Tile Cleaner - ingression and dissolving occurred as above. Failure occurred on day 92 (see Figure 15).
SOLUTIONS
Eight beakers are each filled 3/4 full with a cleaning solution and four drops of green dye. The cleaning solutions are:
A) 409®
B) Fantastik®
C) Dow® Bathroom Cleaner®
D) Lysol® Tub and Tile Cleaner®
PARAMETERS
Samples of each switch type are immersed in each of the four solu­tions. Each group of parts are then placed in an airtight container, to reduce evaporation, for a period of 180 days at room temperature.
FIGURE 11: Insulation Resistance Over Time
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1 X 106 OHMS
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ELECTRICAL SHORT FAILURE
DAYS
A) PSA Switch, 409, switch to solution insulation resistance, failure in 20 days average.
B) PSA Switch Fantastik, switch to solution insulation resstance, falure in 42 days average.
C) PSA Switch Dow Bathroom Cleaner, switch to solution insulation resistance, failure in 56 days average.
D) PSA Switch Lysol Tub and Tile Cleaner, switch to solution insulation resstance, falure in 92 days average.
E) H eatSeal Switch, 409, switch to solution insulation resistance.
F) H eatSeal Switch, Fantastik, switch to solution insulation resistance.
G) H eatSeal Switch, Dow Bathroom Cleaner, switch to solution insulation resstance.
H) H eatSeal Switch, Lysol Tub and Tile Cleaner, switch to solution insulation resistance.
409® is a registered trademark of The Clorox Company. Fantastik® is a registered trademark of SC Johnson Company. Dow® and Bathroom Cleaner® are registered trademarks of Dow Corning Corporation. Lysol® and Tub and Tile Cleaner® are registered trademarks of Reckit Benckiser, Inc.
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