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BVK4 The hand-in-glove solution

BVK4 The hand-in-glove solution

BVK4 The hand-in-glove solution

Product catalog summary
Overview: The document discusses the Balance Systems BVK4, a balancing machine designed for the automotive, machinery, and aerospace industries. It highlights the machine's ability to enhance manufacturing efficiency and precision, aligning with Lean Six-Sigma methodologies and improving NVH (Noise-Vibration-Harshness) characteristics.
Key Features:
  • Versatility and Precision: The BVK4 offers a wide range of versatility and high precision, suitable for large volume production runs. It is engineered with a modular design, allowing customization without additional costs or lead-time increases.
  • Advanced Technology: The machine features a working spindle that interpolates up to 3 axes, enabling the processing of various part variants with quick mechanical change-overs.
  • Automation and Control: Options for semi-automatic or fully-automatic operation, with correction types including drilling, milling, or riveting. The control system is a Windows-based industrial PC with a touch screen, designed for high operational speed and accuracy.
Technical Specifications:
  • Max workpiece weight: 30 kg
  • Max workpiece diameter: 400 mm
  • Max workpiece thickness: 200 mm
  • Cycle time: 30 seconds (depending on workpiece size and weight)
  • Achievable balancing tolerance: up to 2 gcm
  • Unbalance Reduction Ratio (URR): 95%
  • CPK: > 1.66
  • Power supply: 400-480 V, 3 ph + pe, 50-60 Hz
  • Machine weight: 2000 kg
  • Dimensions: 1500 x 2089 x 2193 mm
Benefits: The BVK4 enhances production targets, reduces machine downtime and retooling time, and achieves high quality and reliability. It supports large production rates and offers a wide versatility design.
Additional Features: The machine includes functional test stands, statistics data-collection, automatic clamping equipment, and tool touch-detection systems. It also offers interconnectivity solutions, automatic-calibration procedures, remote support, and visual aids to reduce human errors.
Conclusion: The BVK4 is positioned as a key solution for addressing vibration management in rotating components, offering dedicated solutions for both production and R&D departments.
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Catalog excerpts

BVK4 The hand-in-glove solution-1

Wide Range of Versatility High Precision Large Volume Production Runs Your final benefits Balance Systems superior capability of balancing solutions gives the Automotive, Machinery and Aerospace Industry an edge over its competition. This technology in fact, helps to increase efficiency and precision in the manufacturing processes so as to make it easier to satisfy the Lean Six-Sigma methodology and help to improve the NVH (Noise-Vibration-Harshness) characteristics of vehicles and machines. Furthermore, the repeatability and accuracy achieved by balancing operations provided by Balance Systems, give an enhanced Dependability on the customer’s final applications.

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BVK4 The hand-in-glove solution-2

Wide Range of Versatility BVK4 is the first machine in the world which has been specifically designed with the working-spindle that interpolates up to 3 axis. Thanks to this concept, the rotating tool can move freely wherever is needed toward the workpiece. Consequently, a wide range of part variants can be processed with one single machine by simply selecting the Part Program with a quick mechanical change-over. High Precision Balance Systems has 40-years of experience dedicated towards Process Control Systems for machine tools and Balancing Machines for rotating components. The dreamlike combination...

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BVK4 The hand-in-glove solution-3

Fundamental Whatever is the final configuration chosen by the Customer, a fully integrated combination of functional test stands, statistics data-collection, automatic clamping equipment, and tool touch-detection system are included in the standard scope-of-supply (Pic. 1). Other basic features are also characterized by the mechanical matter, where the stiff granite base-plate allows reduction in vibration from the floor and the machine enclosure which covers the entire machine in both a safer and ergonomic way. Furthermore, particular attention is held on the control software and its operator...

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BVK4 The hand-in-glove solution-4

Technical data Max workpiece weight • SPC (Statistical Process Control) Cycle time * Control system Touch screen industrial PC Achievable balancing tolerance • Tele service U.R.R. (Unbalance Reduction Ratio) • Chips recovery system • Marking system Power supply • Robot interface Dimensions (LxWxH) • Preventive Maintenance Diagnosis • Gauging system * depending on the workpiece dimension and weight Specifications may be subject to change without notice - © 2015 | 09 | Balance Systems S.r.l. Balance Systems S.r.l Via Roberto Ruffilli, 8/10 20060 Pessano con Bornago (Milan) - Italy Tel. (+39) 02.9504955...

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All Balance Systems S.r.l catalogs and technical brochures

  1. EP2-TS - EN

    3  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.