DLC 5000 Match Speed Splicer
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?Match speed splicer with split arms to load 2 full rolls ? Core acceleration and braking by 4 quadrant AC motors ? Control and regulation by PLC > ? Modem for remote diagnositics ? Splice pattern straight-across, V or W ? Black pasting tabs with photo cell detection ? Simultaneous cut & paste under tension > ? Local push-button panel and WEBVIEW ? Simple roll loading directly from floor > ? Arm automatic positioning ? Auto load pre-position and auto chucks ? Automatic roll alignment before splicing (aligns on operator side) ? Normal and Symmetric arrangement for centre loading > ? MEGTEC motorized web-up device or provision for press system with web-up assist ? Motorized cocking roller adjustment to assist running deformed rolls ? Independent frames, no mechanical connection to the press ? Fully assembled, pre-wired, pre-piped and tested for easy installation ? Splice efficiency data counter ? CE compliant > he MEGTEC DLC hasbeen the industrys refer-ence high performancesplicer since its introductionin 1991 and today there areover 500 units running oncommercial presses. Witha maximum splicing speedof 3550 fpm (18 m/s) and aroll weight of 11000 lbs(5000 kg) the new DLC hasbeen specifically developedfor complete performancecompatibility with the newgeneration of high volume,ultra wide commercialprinting in 64, 72 and 80page formats (web widths of67Ҕ-82 (1700-2080 mm)). > ? Remote control panel for sidelay, web tension and brakes ? WEBCOM (WEBVIEW + interface for press communication i.e. Ethernet, Profibus, Serial Link) ? Integrated DSA Infeed 180daN (for 67Ԕ (1700 mm) width) or 210daN (for 82 (2080 mm) width) ? Automatic roll-load system/interface ? Arm web feedback (splicer sidelay interfaced to web guide) ? UL508A certification ? 6-roll web-over assembly (MEGTEC standard design) ? QUALIROLL Paper Management System ? Load bearing splicer (press supporting) > DLC 5000 with integrated infeed. Key features include splicer turret with standard split arms,fully automatic quick changing chucks of 3Ԕ and 6 (76 and 150 mm), 4 quadrant motors oneach arm for drive and braking, pivoting splice arm, dancer assembly. Maximum roll weight11000lbs5000daN The DLC 5000 is the mostcompact splicer for rolldiameters of 60Ԕ (1524 mm)available. Maximum running & splicing speed3550fpm18m/s Sidelay adjustment 7/8ѓ 20mm > Maximum roll Ѣȅ 601524mm ? lower operating costs through reduced paperwaste > Less rolls to process Minimum roll ∅ for splicing18450mm > Reduced paper waste and high press availability Minimum roll width for splice20ӓ500mm ? lower splice tape con- sumption productivity printing plants. > Reduced consumption of splicing tape and rollpreparation waste Roll core inner ∅ 3 or 676 or 150mm Standard tension range18-90lbs8-40daN ? more efficient press time utilization > Virtual elimination of splicer-caused web breaks > Extremely rapid web tension control reduces waste Option web tension range: Integrated infeed18 Ԗ 400 or 475lbs8 - 180 or 210daN ? possibly reduced manning and more efficient materialhandling and logisticsusing 60 (1524 mm)paper rolls > Better handling of lower grade paper and lightweight stocks Minimum controlled tension during webup7lbs3daN E-stop rate330fpm/s100m/mn/s > Better handling of damaged or out of round rolls Paper weight range18-100lbs26-150gsm > Very low web-up tension reduces web breaks during make ready ? 31% fewer rolls to handle and store andstrip; splices to prepare > Systems Flexibility to splice small roll diameters > ԯê Simple straight-across splice preparation ? 31% fewer rolls to strip and splices to prepare > Short web leads & high precision web guiding > MEGTEC  Fast make ready with motorized web-up system ? 31% fewer roll changes with less associatedwaste and reduced webbreak risk An extremely high level ofautomation is now includedas standard equipmentconsistent with ultra high > Extremely robust design > Automation levels up to 100% no operator presenceӔ roll changing > Document non contractuel size="-2">

The splicing cycle, tension and running operations arePLC controlled. Operatingstatus and diagnosticmessages are displayed onthe operator screen. Aspecial software helpsefficiently organizemaintenance.Like all MEGTEC Weblineproducts, the splicer can beintegrated with the presscontrol system. A papermanagement data system isalso available. MEGTEC Systems appliesDFSS (Design For SixSigma) methodology inimproving existing equip-ment and in the manufactur-ing process. The DLC 5000is MEGTECs first mechani-cal machine which wasconceived, developed,engineered and prototypetested using the full...