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Mining & Construction 2014_1

Mining & Construction 2014_1
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Mining & Construction 2014_1

Product catalog summary
Editorial Overview
Atlas Copco's publication highlights the company's innovations in drilling, rock reinforcement, and loading, addressing challenges in the mining industry such as productivity and cost control. The company is investing in automation and quality enhancement to meet future demands.
Features
  • The Salvation of St. Peter's: Atlas Copco's rock bolting technology was used to stabilize the Church of Saint Peter in Turkey, ensuring its safety from rockfalls.
  • Raiseboring Champion in Korea: Advanced raiseboring equipment was used in the Inje Tunnel project in South Korea, demonstrating efficient drilling for the 2018 Winter Olympics infrastructure.
  • Colombian Hydro Project: Atlas Copco's equipment is integral to the Ituango hydroelectric project in Colombia, a significant infrastructure endeavor.
Products & Progress
  • New Loader Scooptram ST18: Designed for enhanced underground mining performance.
  • Automation and Innovation: Emphasizes the benefits of automation in mining operations.
Technically Speaking
  • Creating 'Opening' Holes in Mines: Discusses improved methods for efficiency and safety in mining operations.
Marketplace
  • Global News: Updates on mining and construction projects worldwide, showcasing Atlas Copco's impact.
Safety Commitment
Atlas Copco emphasizes safety, urging adherence to regulations and use of protective gear.
Project Highlights
  • Inje Tunnel Ventilation Shafts, South Korea: Utilized Robbins 73 RVF C raiseborer for efficient shaft construction.
  • Transition from Pneumatics to Hydraulics in China: Atlas Copco's PowerROC T25 DC drill rig offers fuel savings and efficiency.
  • Ituango Hydroelectric Project, Colombia: Atlas Copco's equipment supports complex engineering works.
Key Equipment and Techniques
  • Extensive use of Boomer drill rigs and FlexiROC T35 rigs.
  • Advanced training programs focus on safety and productivity.
Conclusion
The document emphasizes the strategic use of advanced technology and international collaboration in overcoming engineering challenges in large-scale projects.
Introduction to Automation in Mining
Discusses the implementation of automation in mining, focusing on Atlas Copco's Pit Viper rigs, enhancing safety and efficiency.
Automation Benefits and Challenges
Automation addresses workforce limitations and reduces production costs, requiring commitment from management and integration with suppliers.
Technological Features and Advancements
  • Key features include AutoLevel, AutoDrill, and teleremote control.
Case Studies and User Experiences
Examples demonstrate successful automation implementation, improving safety and reliability.
New Product Launch: Scooptram ST18
Features an 18-tonne capacity, ergonomic controls, and safety features, offering semi-autonomous operation.
Conclusion
Atlas Copco's commitment to developing efficient and user-friendly technology is key to their success in automation products.
Introduction of Scooptram ST18
Tested at Kristineberg Mine, Sweden, the ST18 is praised for its performance and operator comfort.
Key Features of Scooptram ST18
  • Optimized bucket and boom design.
  • Computerized Rig Control System.
  • FOPS/ROPS approved cabin.
Introduction of Easer Raiseboring Rig
The Easer is a mobile raiseboring rig offering versatility and efficiency.
BenchREMOTE for Surface Drilling
Allows remote control of drill rigs, enhancing safety and efficiency.
OREalyzer for Real-Time Ore Analysis
Provides real-time analysis during drilling, improving ore recovery.
Technical Insights on Raiseboring
Preferred for creating long, straight, large-diameter holes, offering precision and efficiency.
Specifications and Innovations
The Easer raiseborer offers mobility and efficiency, reducing setup time and costs.
Procedures and Efficiency
Compares Easer's efficiency to traditional methods, highlighting cost savings.
Safety and Reliability
The Easer reduces drilling risks, providing a safer alternative.
Case Study: Stawell Gold Mine
Highlights the performance of the Scooptram ST18 loader.
Project Collaboration
Atlas Copco collaborates with Skanska on a cable-laying project in Sweden.
Conclusion
Discusses the SmartROC C50 surface drill rig's capabilities in enhancing productivity and reducing costs.
Cluster Drill Performance
Atlas Copco compressors powered a cluster drill, significantly reducing project completion time.
Swellex Spartan Rock Bolts
Implemented in the Xauxa marble mine, demonstrating strength and reliability.
RCS 5.0 Rig Control System
Won an international design award for its interface and control capabilities.
SmartROC D65 Lego Model
A functional model built from Lego, showcasing craftsmanship.
New Mining Book
Atlas Copco released a reference book on underground mining methods and practices.
Scooptram ST18
Designed for operational economy, featuring innovative solutions for maximized uptime.
See more

Catalog excerpts

Mining & Construction 2014_1-1

Mechanized Rock Excavation with Atlas Copco – No 1 / 2014. Colombian hydro in full swing Dramatic rescue for Turkey’s ancient shrine A champion for the next Winter Olympics New Scooptram ST18 gets top marks

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Mining & Construction 2014_1-2

he mining industry is facing some tough challenges these days. Investments have slowed down and companies are reluctant to mine certain minerals such as gold due to a decline in market prices. As a result, the focus today is on productivity and cost control – and that’s where Atlas Copco is lending a helping hand. As one of the world’s leading suppliers of rock drilling tools, we have a responsibility to develop a constant stream of innovative products that can meet our customers’ needs and support them in their efforts to achieve their tough objectives. In fact, the demand for our innovative...

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Mining & Construction 2014_1-3

TURKEY Antioch salvation of St. Peter’s Turkey’s iconic cave church gets rock bolt protection Mining & Construction – 1 / 2014

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Mining & Construction 2014_1-4

Above: The rescue team working for Turkish contractor Kuzey Dagcılık line up for a photo to commemorate the completion of their successful mission. Swellex to the rescue: These mountaineers had to abseil down the mountainside to reach the section of loose and crumbly rock that threatened to fall on the famous cave church of St. Peter’s. Atlas Copco’s Deyvi Akkris and Bahadir Ergener, Sales Engineer and Business Line Manager, instruct the team on how to install the Swellex Pm24. Right, the APSP 300 Swellex pump is hoisted into position. The Church of Saint Peter near the city of Antioch in southern...

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Mining & Construction 2014_1-5

Since its introduction in the 1980s, the Swellex rock bolting system has gained wide recognition in mining and tunnelling. This unique bolt is made of a welded tube folded on itself and sealed at one end. This enables a strong anchorage to be achieved through a combination of friction from radial pressure and mechanical interlocking from profile deformation. The bolts are expanded with high pressured water (300 bar). For St. Peter’s Church, 3  and m 3.6 m plastic coated Pm24 Swellex rock bolts were chosen. This model starts to elongate at a pressure of 20 t and is fully load bearing after 24...

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Mining & Construction 2014_1-6

Raiseborer stars in major tunnel project for Winter Games 2018 As the winter Olympics in Sochi came to its spectacular close, athletes and sports fans alike were already setting their sights on the next Olympian challenge – and so were the engineers and ventilation specialists at SungPoong Construction. he Winter Olympics 2018 are to be held in PyeongChang, South Korea, and a new super highway will enable the world’s sports fans to travel to and from the venue quickly and safely. One of the key elements of the project is the construction of the Inje Tunnel, which at 10.9 km long will be the longest...

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Mining & Construction 2014_1-7

Above the tunnel: Engineers at SungPoong Construction adjust the settings on the Atlas Copco Robbins raiseborer. Inside the tunnel: The reamer head starts to ream up the hole to a diameter of 3.1 m after completion of the 12 ¼ inch pilot hole. High quality and long life: Left, Magnum cutter G and Magnum cutter N (right) after reaming the 307 m shaft. An Olympian achievement: High above the Inje Tunnel in the mountains of Kangwondo, South Korea, the Robbins 73 RVF C raiseborer was used to bore two ventilation shafts, 212 m and 307 m in length, each with a diameter of 3.1 m, later to be enlarged...

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Mining & Construction 2014_1-8

China moving on… …from pneumatics to hydraulics In the ancient city of Suizhou, many things have stayed the same for thousands of years, but not the way the local drillers operate. These days, hydraulics is getting the better of pneumatics. Atlas Copco’s PowerROC T25 DC drill rig, made in Japan, is convincing Chinese customers of the wisdom of making the transition from pneumatic to hydraulically controlled equipment. he city of Suizhou in China’s northern province of Hubei, is well known as the hometown of the ancient Chinese emperors Yandi-Shennong and Huangi. It is also the home of China’s...

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Mining & Construction 2014_1-9

Ituango Project Zone Medellin Bogotá Good Energy Colombia’s Future It’s been over 30 years since it was first planned, but once in operation, the Ituango hydroelectric plant will be the largest in Colombia, generating 2 400 MW or around 17 percent of the country’s energy needs. A large and diverse fleet of equipment, strengthened by onsite service maintenance and drill steel supply, is helping this project to finally become a reality. Mining & Construction – 1 / 2014

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Mining & Construction 2014_1-10

Heading up a world class fleet: The Atlas Copco three-boom drill rig, Boomer XE3 C, at work in the 240 m long powerhouse cavern where some 270 000 m 3 of rock is to be excavated. It is one of seven Boomer rigs being used on the project. hase I of the Ituango hydropower project consisted of preliminary construction work including an access road to the site, a river diversion and an access tunnel to the underground area. Phase II comprises the main civil engineering works being handled by CCC Ituango, a consortium formed by Brazil’s Camargo Correa and Colombian firms Constructora Conconcreto and...

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Mining & Construction 2014_1-11

Taming the waters of the Cauca Canyon Rugged green peaks and stunning views in every direction. This is the first impression that hits any visitor to Colombia’s north-western Antioquia region where construction of the Ituango Hydroelectric Project is now in full swing. Colombia currently has 14 000 MW of installed electricity generating capacity and when it comes on stream in 2020, the new Ituango plant will add a further 2 400 MW to the grid. “This project is a huge responsibility for everyone involved and is expected to provide enough energy to meet the growth in demand for at least the next...

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Mining & Construction 2014_1-12

On site: An XAS 375 portable compressor and (right) a QLT M10 lighting tower. excavation of approximately 270 000 m3. After passing through the turbines, the water will flow downstream to the surge chambers and then discharge into the Cauca River via four tailrace tunnels, two from each surge chamber about 1 400 m downstream from the intake site. New drilling fleet The new Atlas Copco fleet at Ituango includes seven Boomer drill rigs of various models with one, two or three-booms; 15 FlexiROC T35 drill rigs; four Diamec 262 (now Diamec U6) core drilling rigs, three Scooptram ST2G loaders; four...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.