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| | | Tu-Pak® is Athena's trademark for metal-sheathed, mineral-insulated (MI) thermocouple material. It is a departure from the traditional assembly of tubes, wires and insulators. It has a unit-construction with no replacement parts. Tu-Pak has improved thermal response, greater flexibility and, size for size, it is longer lasting than traditional types. | | |
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| | | Tu-Pak® Dimensions and Wire Sizes Sheath Outside Nominal Approximate Nom. Conductor Outside Diameter Wall Wire Diameters, in. Diameter Tolerance, ±in. Thickness, in. B&S gauge 2-wire 4-wire | | |
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| | | | | | | | | | | | | | 0.062 | 0.002 | 0.010 | 29 | 0.011 | 0.006 | | | | 0.125 | 0.002 | 0.018 | 24 | 0.022 | 0.011 | | | | 0.188 | 0.003 | 0.025 | 18 | 0.032 | 0.022 | | | | 0.250 | 0.003 | 0.032 | 17 | 0.040 | 0.032 | | | | 0.313 | 0.003 | 0.040 | 16 | 0.051 | 0.040 | | | | 0.375 | 0.003 | 0.049 | 14 | 0.064 | 0.051 | | | | | | | | | | | | | |
| | | TuPak Sheath Material Limitations | | |
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| | | | | | | | | | | | | Recommended Limit | | | | | | | Recommended | Continuous | | | | | Melting | Maximum | Operating | Maximum | | | | Materials | Point, °F/°C | in Air, °F/°C | Atmosphere | Temp., °F/°C | | | | Stainless Steel: | | | | | | | 304 | 2560/1404 | 1920/1049 | ORNV | 1650/899 | | | | 309 | 2560/1404 | 2000/1093 | ORNV | 2000/1093 | | | | 310 | 2560/1404 | 2000/1093 | ORNV | 2100/1149 | | | | 316 | 2500/1371 | 1650/899 | ORNV | 1700/927 | | | | 321 | 2550/1399 | 1650/899 | ORNV | 1600/871 | | | | 347 | 2600/1427 | 1680/916 | ORNV | 1600/871 | | | | 430 | 2700/1482 | 1550/843 | ORNV | 1200/649 | | | | 446 | 2700/1482 | 2000/1093 | ORNV | 2000/1093 | | | | Inconel | 2550/1399 | 2000/1093 | ONVÎ | 2100/1149 | | | | Inconel X | 2620/1438 | 1500/816 | ONVÎ | 2200/1204 | | | | Platinum | 3217/1770 | 3000/1649 | ONÎ | 3000/1649 | | | | Pt-Rh 10% 3362/1850 | 3100/1704 | ON | 3100/1704 | | | | | | | | | | | | |
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| | | Tu-Pak® Suggested Upper Temperature Limits for Sheathed Thermocouples (per ASTM E608) | | |
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| | | | | | | | | | | | | Nom. Dia. (in) | 0.062 | 0.125 | 0.188 | 0.250 | | | | Nom. Wall (in) | 0.010 | 0.018 | 0.025 | 0.032 | | | | Type K/N (°F/°C) | 1690/920 | 1960/1070 | 2100/1150 | 2100/1150 | | | | Type J (°F/°C) | 825/440 | 970/520 | 1150/620 | 1330/720 | | | | Type E (°F/°C) | 950/510 | 1200/650 | 1350/730 | 1510/820 | | | | Type T (°F/°C) | 500/260 | 600/315 | 700/370 | 700/370 | | | | | | | | | | | | |
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| | | Symbols describing atmospheres are O = oxidizing; R = reducing; N = neutral; V = vacuum; Î = Very sensitive to sulfur corrosion. | | |
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| | | Measuring Junctions | | |
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| | | Grounded Junction - The sheath and the thermocouple wires are welded together, forming a completely closed measuring junction. Recommended in the presence of liquids, moisture, gas, or high pressure. The thermocouple is protected from the environment. Response time approaches that of an exposed junction. | | |
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| | | Ungrounded Junction - The thermocouple junction is insulated from the welded measuring junction closure. Recommended for applications where stray EMFs could affect the instrument reading and for frequent/rapid temperature cycling. Response time is slower than a grounded junction. Exposed Junction - The thermocouple junction is not protected by a welded closure. Insulation is sealed against liquid or gas penetration. Provides fastest response time. Not recommended for applications that are corrosive. | | |
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