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Thermocouples Tu-Pak - Athena Controls
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Thermocouples Tu-Pak - Athena Controls


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Tu-Pak® is Athena's trademark for metal-sheathed, mineral-insulated (MI) thermocouple material. It is a departure from the traditional assembly of tubes, wires and insulators. It has a unit-construction with no replacement parts. Tu-Pak has improved thermal response, greater flexibility and, size for size, it is longer lasting than traditional types.
Tu-Pak® Dimensions and Wire Sizes
Sheath Outside Nominal Approximate Nom. Conductor Outside Diameter Wall Wire Diameters, in.
Diameter Tolerance, ±in. Thickness, in. B&S gauge 2-wire 4-wire
0.062
0.002
0.010
29
0.011
0.006
0.125
0.002
0.018
24
0.022
0.011
0.188
0.003
0.025
18
0.032
0.022
0.250
0.003
0.032
17
0.040
0.032
0.313
0.003
0.040
16
0.051
0.040
0.375
0.003
0.049
14
0.064
0.051
TuPak Sheath Material Limitations
Recommended Limit
Recommended
Continuous
Melting
Maximum
Operating
Maximum
Materials
Point, °F/°C
in Air, °F/°C
Atmosphere
Temp., °F/°C
Stainless Steel:
304
2560/1404
1920/1049
ORNV
1650/899
309
2560/1404
2000/1093
ORNV
2000/1093
310
2560/1404
2000/1093
ORNV
2100/1149
316
2500/1371
1650/899
ORNV
1700/927
321
2550/1399
1650/899
ORNV
1600/871
347
2600/1427
1680/916
ORNV
1600/871
430
2700/1482
1550/843
ORNV
1200/649
446
2700/1482
2000/1093
ORNV
2000/1093
Inconel
2550/1399
2000/1093
ONVÎ
2100/1149
Inconel X
2620/1438
1500/816
ONVÎ
2200/1204
Platinum
3217/1770
3000/1649
ONÎ
3000/1649
Pt-Rh 10% 3362/1850
3100/1704
ON
3100/1704
Tu-Pak® Suggested Upper Temperature Limits for Sheathed Thermocouples (per ASTM E608)
Nom. Dia. (in)
0.062
0.125
0.188
0.250
Nom. Wall (in)
0.010
0.018
0.025
0.032
Type K/N (°F/°C)
1690/920
1960/1070
2100/1150
2100/1150
Type J (°F/°C)
825/440
970/520
1150/620
1330/720
Type E (°F/°C)
950/510
1200/650
1350/730
1510/820
Type T (°F/°C)
500/260
600/315
700/370
700/370
Symbols describing atmospheres are O = oxidizing; R = reducing; N = neutral; V = vacuum; Î = Very sensitive to sulfur corrosion.
Measuring Junctions
Grounded Junction - The sheath and the thermocouple wires are welded together, forming a completely closed measuring junction. Recommended in the presence of liquids, moisture, gas, or high pressure. The thermocouple is protected from the environment. Response time approaches that of an exposed junction.
Ungrounded Junction - The thermocouple junction is insulated from the welded measuring junction closure. Recommended for applications where stray EMFs could affect the instrument reading and for frequent/rapid temperature cycling. Response time is slower than a grounded junction.
Exposed Junction - The thermocouple junction is not protected by a welded closure. Insulation is sealed against liquid or gas penetration. Provides fastest response time. Not recommended for applications that are corrosive.
(MD

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