Catalogue Power Supply Magnetics
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POWER V
Power Supply Magnetics
Part I: Selecting Transformer/Inductor Core Material
Donald E. Pauly, Consultant, Sponsored by The Arnold Engineering Company, Marengo, Illinois
A review of magnetic theory and core applications from DC to 100 kHz. Materials covered include silicon steel, powdered iron, Sendust, Molypermalloy, Hi-Flux™ and ferrites.
c
\rfwitching power supply trans­formers and inductors require the use of high performance core materials. Choosing the proper core material for a specific application requires an understanding of core material tech­nology.
A good start on understanding the magnetic principles is magnetizing force, which is proportional to the numberofampereturnsandinversely proportional to the magnetic path length. The cgs and mks units of magnetizing force are the oersted and the ampere-turn/meter, respec­tively. The cgs and mks units of magnetic flux density are, respec­tively, the gauss and tesla. One oer­sted is 79.6 ampere turns/meter (250/7t)and 10,000 gauss is onetesla. Magnetic flux density is designated by B, and magnetizing force is desig­nated by H. A flux change of 1 gauss per second over a square Cm of core area will induce 10"* volts/turn. One volt will be induced in a turn of wire that encloses one square meter of core area and whose flux density changes at one tes!a/sec.
In non-magnetic materials, B is a 1 inear function of H. Iron, cobalt and
nickel, are examples of ferromag­netic materials. When subjected to a magnetizingforce,suchmaterialsand manyoftheirailoyshavemuchhigher internal flux levels than non-mag­netic materials. As the magnetizing force varies, these materials have
varying degrees of nonlinear flux levels.
The flux level of magnetic materi­als reaches a limit called saturation, regard I ess of how much magnetizing force is applied. Saturation flux lev­els of various magnetic materials
B
Flux * Density
3 /
B/H Curve
A n
4 / *--5
v Magnetizing \ Force
-B,
figure 1. B/H Curve ot Typical Soft Magnetic Material With Large Hysteresis.
pom ■ 1396-1
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