Resolver Based PLS - 2500 High Speed PLS
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ametek IGeMCOI The Sries 2500 A New Family of Programmable Limit Switches

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com Higher speed means greater productivity, with a 100 microsecond scan. The Series 2500 is typically 100 times faster than PLC’s. From 8 - 64 inputs and outputs are available. This can be obtained by using a simple panel mount with on board relays or a remote display and DIN Rail mount controller. The update speed is the same regardless of the number of outputs. The Series 2500 PLS is extremely simple to program. The scroll knob is used to cycle through the real language display. A...

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com Scale Factor The scale factor is the number of increments that the PLS counts through during one rotation of the resolver. For example, a PLS based on a scale factor of 360 will count from 0 to 359 over one revolution. Valid values that can be programmed for the scale factor are 2-65535. Offset The offset feature is used to electronically synchronize the PLS displayed position with the actual machine position. Supervisor Menu Two levels of programming access are provided: User and...

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com Die Protection Die Protection is used in stamping applications where it is necessary to monitor a part as it is progressing through the die. If the part is not detected in the proper location, an output will signal the press to stop. Output Enable Output Enable is used in conjunction with an input. If the input is not seen within the user programmed range, the output associated with that input will not fire. Output enables are typically used in gluing applications where the gluing...

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com Clawson, MI 48017 U.S.A. NP0197900 R ENTER SCROLL MENU 2500 SERIES PLS • 8 Isolated DC Inputs and 8 Solid-State AC or DC Outputs, or Mechanical Relays, Expandable to 64 (in groups of 8) using 2500E Expansion Modules • Brake Monitor • 2 x 24 Vacuum Fluorescent Display • Panel Mountable • Rotary Knob, with Scrolling, Menu Driven Programming 2500 Stand Alone Main Controller The main controller is resolver-based and consists of 8 isolated DC inputs and 8 isolated output relays, one...

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com The standard 2500 PLS is supplied with 8 inputs and 8 outputs. The system is expandable to 64 inputs and 64 outputs by adding the 2500E Expansion Module. Each expansion module consists of 8 outputs and 8 inputs. These outputs are an optically isolated barrier between the PLS and the field devices they control. These output modules are also de-pluggable and can be configured with any combination of AC and DC or mechanical relays. • Panel mount or DIN rail mountable. • Plug and play...

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com SPECIFICATIONS Resolution: 12 Bit (4096) Scale Factor: 2 - 65535 Scan Time: 100 Microseconds, Regardless of Number of Output Channels Input Voltage: 100 - 240VAC 50/60Hz Power Consumption: 7 Watts Max. Speed: 2048 RPM Job Storage: Up to15 Programs Temperature Range: Operating: 32 - 131°F (0 - 55°C) Storage: 0 - 150°F (-17 - 65°C) Resolver Cable Length: 1000 ft. max. Enclosure Rating: IP50 Output Relays DC Relays Output relay type G4ODC5 5-60VDC, 3amp max. load 1ma leakage current @...

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com 2500CF Stand Alone Main Controller Dimensions 6.31 7.50 4.73 .54 .13 3.32 3.98 4.50 1.50 .22 5.88 .66 6.19 .50 5.31 .18 (4 PLACES) NP0197900 Clawson, MI 48017 U.S.A. R ENTER SCROLL MENU 2500 SERIES PLS w S D E C TR5 V F 4A 250V S V D E C TR5 w F 4A 250V w C S DVE TR5 F 4A 250V C S DVE TR5 w F 4A 250V w TR5 C S DVE F 4A 250V S D E C V TR5 w F 4A 250V w C S DVE TR5 F 4A 250V C S DVE TR5 w F 4A 250V INPUT STATUS INI 8 NI 7 N5 IN6 IN4 100-240 VAC INTERNALLY FUSED IN1 50/60 Hz INI 3 N2...

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com 2500CB Blind Main Controller Unit 2500E Expansion Module 6.31 7.50 .22 5.88 1.50 4.50 .18 (4 PLACES) .50 5.31 6.19 .66 4.20 3.32 .13 .36 w S D E C TR5 V F 4A 250V S V D E C TR5 w F 4A 250V w C S DVE TR5 F 4A 250V C S DVE TR5 w F 4A 250V w TR5 C S DVE F 4A 250V S D E C V TR5 w F 4A 250V w C S DVE TR5 F 4A 250V C S DVE TR5 w F 4A 250V OPTIONAL 35MM DIN RAIL MOUNTING HARDWARE 2500CBXXXX 2500 SERIES PLS SERIAL No. >>>>>> D/C >>>> EXPANSION OUT INPUT STATUS OUT6 OUT8 OUT7 OUT5 OUT4 IN5...

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com 1986F Resolver Dimensions (TOTAL CLEARANCE OF 5.5" REQUIRED FOR REMOVAL OF MATING CONNECTOR) [ ] = DIMENSIONS IN MILLIMETERS CONNECTOR: MS3102E16S-1P 1/4-20 UNC-2B .50 [12.7] DEEP (8 PLACES) SEE KEYWAY SPECIFICATIONS 1.25 [31.8] .150 [3.8] 1.500 [38.1] .500 [12.7] 3.250 [82.6] 4.87 [123.7] .750 [19.1] 2.500 [63.5] 2.000 [50.8] 1.000 [25.4] . .250 [6.4] 250 [6.4] 2.000 [50.8] .673 [17.1] 1.180 [30.0] .6247 .6237 [15.87] [15.84] Side mount connector Rear mount connector .673 [17.1]...

1080 N. Crooks Road • Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax: 248-435-7540 • www.ametekapt.com Spare Relays Part Number Description 04-523125 Solid-State AC Brake Monitor Input Relay, 90 - 140 VAC 04-523133 Solid-State DC Brake Monitor Input Relay, 10 - 32 VDC 04-523126 AC Solid-State Relay, 3 AMP, 24-280 VAC 04-523127 DC Solid-State Relay, 3 AMP, 5-60 VDC 04-523083 S.P.D.T. Mechanical Relay 8 Amp Input Type R = Resolver S = Slave Resolver (Used to operate two 2500’s from the same resolver.) Software A = General Automation Mounting F = Stand Alone Unit (Face or Flange Mount)...