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Plants for Pelleting Straw and Other Crude Fibre Products

Plants for Pelleting Straw and Other Crude Fibre Products

Plants for Pelleting Straw and Other Crude Fibre Products

Product catalog summary
Introduction
Waste products of vegetable origin, such as straw and husks, are increasingly being processed for further use. KAHL pelleting plants are designed to handle cellulose-containing vegetable products, with the location of the plant depending on the type of product and its intended use.

Specifications and Procedures
Straw is processed near its cultivation area to minimize transport costs. The pelleting process reduces the volume of husks and other waste products, making them easier to transport and store. The quality of straw is maintained by immediate storage in appropriate conditions, which is crucial for the quality of the final product.

Plant Components
The plant includes several key components: intake, pre-crushing, grinding, pelleting, and cooling plants. KAHL supplies turn-key plants for producing pellets from various biomass products, including straw, for alternative fuels.

Pelleting Presses
KAHL pelleting presses offer several advantages: large pelleting chambers to prevent blockages, low roller speed for good deaeration, noise levels below 70 dbA, and a large die surface for high throughput. Pellet quality can be controlled by adjusting the roller gap.

Operational Efficiency
KAHL plants are equipped with coolers and are designed for continuous operation, up to 8,000 hours per year. The production line includes hammer mills, belt driers, pelleting presses, and coolers, all manufactured at KAHL's factory in Reinbek, Germany.

Applications
KAHL pelleting presses are suitable for compacting a wide range of products, including wood waste, sawdust, agricultural biomass, waste paper, municipal and industrial waste, and more. The company has over 30 years of experience in pelleting renewable raw materials for energy recovery.

Conclusion
KAHL's expertise in heavy machinery ensures high operational safety and availability for continuous plant operation, making their pelleting presses a reliable choice for processing various waste products into pellets.
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Catalog excerpts

Plants for Pelleting Straw and Other Crude Fibre Products-1

Plants for Pelleting Straw and Other Crude Fibre Products

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Plants for Pelleting Straw and Other Crude Fibre Products-2

Waste products of vegetable origin are available all over the world, most of which have not been recovered in the past. These products are now saved to an increasing extent and processed for further use. KAHL Pelleting Plants The place of installation for a processing plant to handle cellulosecontaining vegetable products depends on the type of product and the final use of the pellets which have been produced. Straw is processed in the area of cultivation to avoid long distance 2 Straw Lentil straw Bagasse Sunflower husks Rice husks Coffee husks transport and the produced pellets with a high...

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Plants for Pelleting Straw and Other Crude Fibre Products-3

3 The quantity of straw produced in an area of cultivation and the economic possibilities of transport determine the location and the capacity of a processing plant. If the chosen location offers favourable climatic conditions, straw which has been pressed to bales can be stored in the open air. In wet areas straw should be protected by a canvas cloth or be stored inside under a roof. A good straw quality is only ensured by bringing the straw immediately to the appropriate storage. This has a decisive influence on the quality of the final product. Plant for the production of roughage for alternative...

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Plants for Pelleting Straw and Other Crude Fibre Products-4

KAHL Supplies Turn-Key Plants for the Production of Pellets 4 Pelleting plant for rape straw 5 t/h Plants for the production of straw pellets as alternative fuel In this plant, rape straw is pelleted for subsequent thermal utilization and energy recovery on a large scale. The pelleting plants can also be used for processing other biomass products (see page 2) to alternative fuels. In the last decades, KAHL has supplied many complete straw pelleting plants.

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Plants for Pelleting Straw and Other Crude Fibre Products-5

5 Plants for Processing Straw

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Plants for Pelleting Straw and Other Crude Fibre Products-6

The Core of the Plant: High-Capacity Presses from KAHL Advantages of the KAHL pelleting presses ¡ The large pelleting chambers prevent blockings. ¡ The low roller speed ensures a good deaeration of the product. ¡ The press noise is below 70 dbA. ¡ The large die surface results in a high throughput. ¡ The pellet quality can be controlled by adjusting the roller gap. 6 1 2 4 6 3 5 7

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Plants for Pelleting Straw and Other Crude Fibre Products-7

KAHL Belt cooler Normally, an industrial pelleting plant is equipped with one or several coolers and ideally works round the clock, up to 8,000 operating hours per year. Construction of Heavy Machinery Pays Off 7 Our own production line guarantees quality All main machines, such as hammer mills, belt driers, pelleting presses and coolers, are produced in our factory at Reinbek near Hamburg. Here we also have our own pilot plant for carrying out pelleting tests with different products. 1 Straw intake 2 Bale crusher 3 Hammer mill 4 Exhaust air cyclone 5 Proportioning unit 6 Conditioner 9 8 12 10...

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Plants for Pelleting Straw and Other Crude Fibre Products-8

1322-E 12/09 AMANDUS KAHL GmbH & Co. KG Dieselstrasse 5-9 D-21465 Reinbek / Hamburg Phone: +49 (0)40 727 71 - 0 Fax: +49 (0)40 727 71 - 100 [email protected] www.akahl.de KAHL Partner of the Recycling Industry KAHL Pelleting presses are extremely suitable for compacting a large variety of products. Pelleting of renewable raw materials for energy recovery has been a topic for KAHL for more than 30 years, after receiving corresponding research assignments following the energy crisis in the 1970's. Straw and dried forage pelleting plants have formed part of our delivery programme since...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.