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ARTICULATED ARM IBS SERIES

ARTICULATED ARM IBS SERIES
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ARTICULATED ARM IBS SERIES

Product catalog summary
Overview: Aerservice specializes in industrial solutions that comply with national and international regulations. Their products, such as the IBS articulated suction arm, are designed to improve operator safety and efficiency in pollutant extraction, particularly in welding and finishing areas.
Applications: The IBS articulated suction arm serves as a modern alternative to traditional capture systems, offering cost-effective installation, reduced energy consumption, and enhanced suction performance. It is suitable for centralized extraction systems and is recognized by international health and safety institutions.
Operator Safety: Pollutants should be captured near their release point and expelled from the workplace. For intermittent processes, portable air cleaners and ambient ventilation systems may be necessary, adhering to Italian decree D.Lgs. 81/2008 and 2006/15/EC.
Technology Employed: Aerservice uses advanced technology to meet standards, ensuring pollutant capture speeds of at least 0.5 m/sec. Their products comply with health and safety regulations.
Environmental Aspect: Filtration performance aligns with international standards to limit airborne pollutants, referencing ACGIH and Italian decree D.M. 20/08/1999.
Equipment and Devices: The IBS arm features a painted steel bracket, lightweight aluminum alloy, and fire-retardant polyester fabric. Variants like IBF, IBST, and IBSX cater to different needs, including high temperatures and explosive atmospheres.
Limits of Use: The suction arm is designed for welding fumes only and is not suitable for dust or liquids.
Articulated Arm Added Values: Models like IBF, IBS, IBSP, IBST, and IBSX offer ease of installation, low weight, competitive costs, and exceptional maneuverability. They are constructed with materials like aluminum alloy and AISI 304 stainless steel, ensuring durability and compliance with safety standards.
Performance Data: Detailed specifications for various models include airflow capacity, noise levels, and installation guidelines. The importance of using rigid ducting for expulsion lines and recommending silencers in low sound impact environments is emphasized.
Specifications: Technical specifications for various models include diameter, length, power, airflow capacity, motor RPM, power supply, suction capacity, residual pressure, noise level, and total weight. For example, the IBSW 160/3 model has a diameter of 160 mm, length of 3000 mm, and a suction fan power of 2.2 kW.
Installation Guidelines: Recommendations include using rigid ducting for expulsion lines to avoid cross-section changes and maintaining a maximum length of approximately 7 to 15 meters depending on the model. Noise levels are measured in free-field conditions, and silencers are recommended in low sound impact environments.
Centralised Air Cleaner Systems: Benefits of centralized systems include using a single suction fan and filter for multiple workstations, simplifying maintenance and inspections. Adherence to local bylaws and noise regulations is emphasized.
Inverter Control Systems: Aerservice offers inverter control systems to enhance energy efficiency and reduce costs. Benefits include automated management, reduced energy costs, and decreased acoustic pollution. Examples of energy savings and amortization of initial costs are provided.
Adjustment Systems: Manual, semi-automatic, and automatic adjustment systems for centralized extraction plants are outlined. Manual systems involve manual dampers, while semi-automatic systems use sensors and motorized dampers for precise control and energy savings.
Components and Accessories: Standard components for adjustment systems include articulated arms, suction fans, inverters, sensors, and various accessories like Teflon tubes and shielded cables. These components are essential for the proper functioning and efficiency of the systems.
Motorised Damper: Constructed from galvanized steel or optionally 304 AISI stainless steel, available in various diameters to match the suction arm size, and includes a low voltage servomotor.
Suction Fan: Features flat or curved backward-turned blades, offering high efficiency, low power consumption, and low noise emissions.
QEIM Series Inverter: This electrical panel includes an inverter and an electronic differential pressure measurement instrument for semi-automatic control of centralized plants. It also provides thermal-magnetic protection for the suction fan motor and signals various operations.
Accessories: Essential accessories include a Teflon tube for differential pressure measurement, a double insulated shielded cable for connecting the suction fan motor, and an ammeter for monitoring power absorption.
Application: The Automatic Plant Adjustment solution is ideal for precise extraction system adjustments, ensuring maximum performance and energy efficiency. It features automatic start-up and shut-down based on operator activity, leading to significant energy savings and rapid amortization of initial investment costs.
Execution: Installation requires more time due to the need for an electrical panel with an inverter, a motorized damper above the suction arm, and a sensor connected to the intake damper. Parallel connections to all sensors are necessary for remote system activation.
Automatic Adjustment: The RPI-A system uses a sensor and inverter with an automatically activated electronic differential pressure measuring instrument for plant adjustments.
Standard Components: The IBS series articulated arm is made of lightweight aluminum alloy, featuring a steel suction hood with anti-glare paint and an anti-intrusion grille. The QEIM series inverter and other accessories are crucial for system operation.
Models and Specifications: Various models (IBF, IBS, IBST, IBSX, IBSP, IBSCA) are available, each designed for specific applications such as high-temperature fumes, explosive atmospheres, or individual workstations. Specifications include diameter, length, suction capacity, pressure drop, and total weight, with performance data measured under standard conditions.
Materials and Construction: Suction arms are constructed from lightweight aluminum alloys and stainless steel, with components designed for durability and ease of maintenance. The use of anti-intrusion protective grilles and anti-glare paint coatings is highlighted.
Installation and Usage: Typically used with trolley-mounted air cleaners but can also be connected to centralized systems. Recommended installation lengths and configurations for optimal performance are provided.
Accessories: Various accessories are available, including flexible hoses made from materials like polyester fabric and fiberglass, suitable for different temperature ranges and applications. Hose clamps, universal pillars, halogen lamp fixtures, and electrical protection panels are described.
Replacement Parts: Lists replacement parts and accessories for different series, including suction hoods, articulations, and clutches. Specifies materials and finishes, such as satin or painted finishes for different components.
Fans and Couplings: Details centrifugal suction fans, their airflow capacities, pressure ratings, and power requirements. Describes expulsion couplings and hoppers for connecting to flexible and rigid ducts.
Key Considerations: Emphasizes compliance with current regulations and best technical practices, ensuring that airflow capacities and pressure drops are measured accurately under normal usage conditions.
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Catalog excerpts

ARTICULATED ARM IBS SERIES-1

24 1 AERSERVICE FORNISCE PRODOTTI E SOLUZIONI TENENDO CONTO DI RIFERIMENTI NORMATIVI NAZIONALI E INTERNAZIONALI 2 APPLICATIONS The IBS articulated suction arm has long replaced conventional capture systems (hoods, suction wall surfaces, etc.) in the industrial sector, in the drive to reduce installation costs, restrict energy consumption and cut running costs while improving suction performance to the benefit of operators. The pantograph system utilised to position the intake nozzle in correspondence with the source of contamination in the proximity of fumes, gas, microscopic particulate that are harmful in relation to operator health, is recognised and approved by international institutions responsible for promoting and regulating health and safety in the workplace. The articulated arm, in its various AIR CLEANERs/designs, is especially suitable for connection to centralised extraction systems, for which Aerservice has designed a range of specific products and devices to improve operation and reduce energy consumption. OPERATOR SAFETY Pollutants deriving from industrial and small workshop processes must be captured as close as possible to the point of release and routed to the exterior of the workplace. In the case of intermittent work processes however, such pollutants can be aspirated and filtered out of the air, which is subsequently returned to the workplace. In this case, in addition to the use of portable air cleaner systems the installation of ambient ventilation systems may be required. Italian decree D.Lgs. 81/2008 - 2006/15/EC TECHNOLOGY EMPLOYED To guarantee and satisfy the applicable national and international standards and regulations, we make use of the best available technology, which, combined with superior technical know-how, results in the creation of safe products that are in compliance with the people responsible for using the equipment; for example, the speed of capture of the pollutant is never considered at less than 0.5 m/sec during the design stage (as required by the controlling authorities). ENVIRONMENTAL ASPECT The filtration performance levels guaranteed are established in accordance with international specifications that limit the concentration levels of airborne pollutants for professional activities for which a repeatedly exposed worker does not suffer any form of health impairment. American Conference of Industrial Hygienists (ACGIH) – Italian decree D.M. 20/08/1999. National and international regulations are referred to the values specified by ACGIH. WELDING AND FINISHING AREA AERSERVICE SUPPLIES PRODUCTS AND SOLUTIONS TAKING ACCOUNT OF NATIONAL AND INTERNATIONAL NORMATIVE REFERENCES ATEX AREA

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ARTICULATED ARM IBS SERIES-2

25 Equipments EQUIPMENT AND DEVICES FOR THE SUCTION OF WELDING FUMES CONSTRUCTION FEATURES The IBS arm is essentially composed of: • Painted steel bracket for fixing to wall, ceiling, or suction work surface. • Self-loading system of variable length made of lightweight aluminium alloy, combining characteristics of low weight and resistance to polluting agents. • Articulated system in aluminium-magnesium alloy with easy-maintenance external adjustment system. • Flexible couplings in fire retardant, self-extinguishing polyester fabric with high pressure resistance. • Angle adjustable suction hood...

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ARTICULATED ARM IBS SERIES-3

26 $ 1 2 3 4 $ 1 2 3 4 $ 1 2 3 4 $ 1 2 3 4 $ 1 2 3 4 $ 1 2 3 4 360° 300 °C 360° 300 °C $ 1 2 3 4 $ 1 2 3 4 $ 1 2 3 4 $ 1 2 3 4 $ $ $ 1 2 3 4 ARTICULATED ARM ADDED VALUES IBF - IBS - IBSP IBF EASE OF INSTALLATION AND LOW WEIGHT OF THE ENTIRE SYSTEM THANKS TO THE USE OF PLASTIC MATERIALS AND SUCTION HOOD IN ALUMINIUM ALLOY LIMITED AND HIGHLY COMPETITIVE COST DUE TO THE EFFECT OF AN EXTERNAL STRUCTURE COMPOSED OF A FIRE-RETARDANT FLEXIBLE HOSE, COMPLETELY ASSEMBLED IN ALL PARTS AND WITH A SINGLE SHIPPING PACK. EXCEPTIONAL MANOEUVRABILITY IN ALL AIR CLEANERS AND LENGTHS THANKS TO THE LIGHTWEIGHT...

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ARTICULATED ARM IBS SERIES-4

27 Equipments $ 1 2 3 4 $ 1 2 3 4 360° 300 °C 360° 300 °C 360° 300 °C 360° 300 °C $ 1 2 3 4 $ 1 2 3 4 ARTICULATED ARM ADDED VALUES IBST - IBSX IBST EASE OF INSTALLATION AND RESISTANCE TO HIGH TEMPERATURES OF SYSTEM CONSTRUCTED IN THE SAME FASHION AS AIR CLEANER IBS BUT WITH PARTS IN CONTACT WITH CONTAMINATED FLUID MADE OF AISI 304 STAINLESS STEEL. EXTERNAL ARTICULATIONS TO ENSURE FAST AND EASY ADJUSTMENT AND MAINTENANCE; ALL COMPONENTS OF THE ARM CAN BE REPLACED QUICKLY AND EASILY. LOW PRESSURE DROP (AND CONSEQUENT COST SAVINGS FOR THE SUCTION FAN) DUE TO THE EFFECT OF A SELF-LOADING STRUCTURE...

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ARTICULATED ARM IBS SERIES-5

28 IBSV - IBFV - IBSP The articulated arm complete with suction fan installed on the mounting bracket (IBSV, IBFV, IBSP ) allows, in the various AIR CLEANERs and lengths, the adoption of a single air cleaner stations in the workplace. This type of installation is recommended also when the distances between individual workstations are such as to not be compatible with the practical use of a centralised system. The expulsion of fumes is performed by connecting the suctions fan to a manifold (duct, flue, etc.) that routes the fumes to the exterior of the building, after having carefully assessed...

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ARTICULATED ARM IBS SERIES-6

29 Equipments 4000 mm 3000 mm 2000 mm *3800 mm *2800 mm *1800 mm The quoted performance data were measured using suitable instruments in our laboratories. • Airflow capacity and available pressure: these values are referred to the use of fans coupled directly to arms of the lengths specified in standard working conditions. • Expulsion lines: expulsion lines must be created using rigid ducting avoiding cross-section reductions, cross-section changes, bends and branches, with a maximum length of approximately 7 m. • Noise level: noise data were measured in free-field conditions in indoor installations....

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ARTICULATED ARM IBS SERIES-7

30 3000 mm 2000 mm *2800 mm *1800 mm WALL-MOUNTED AIR CLEANER FOR INDIVIDUAL WORK STATIONS COMPLETE WITH CENTRIFUGAL SUCTION FAN SERIES “EV” IBSDV Self loading articulated arm with 2 articulations for low height workplaces of fixed installations (e.g. laboratories). Constructed in lightweight aluminium alloy with the exception of the hood in steel with anti-glare paint coating, complete with anti-intrusion grille and register damper. The external adjustment system with ceramic fibre clutches coupled to articulations in Anticorodal alloy guarantees robustness, low weight, duration through time...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.