Catalogue In Mold Decorating for Injection Molded Parts
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Advanced Input Systems
In Mold Decorating
Common Terms:
Abrasion Resistance - Ability of a printed image to withstand wear and tear during handling and gen­eral product usage.
Artwork - Name given to the image to be trans­ferred to the plastic component during the decora­tion process.
Carrier Film - Film material used to temporarily carry a printed image. The carrier film does not be­come part of the finished product and is discarded during the cutting process.
Cavity side - Term used to describe one half of an injection mould tool. Generally this side will form the external surface of the product and is most often the fixed half of the tool.
Core side - Term used to describe one half of an injection mold tool. Generally this side will form the internal surface of the product and is most often the moving half of the tool.
Draft Angle - Slight angle introduced on nominally vertical walls of a molded component to ease the process of ejection from the mold tool.
Draw Depth/Draw Height - Depth/Height to which a decorated foil is formed (drawn) prior to cutting and molding.
One of the most efficient and cost-effective ways of decorating a part is to do it during the molding cycle. In-Mold Decoration (IMD) can provide several important advantages over other deco­ration methods.
Advantages:
• Design Flexibility allows customers to express their personalities while the products are easily manufactured.
• Multiple colors, effects and textures with a single operation that are complete when the part comes out of the mold.
• Legend/graphics wear is almost indestructible with second surface printing.
• A cost effective solution over alternative decorating techniques.
• Changing legends/languages/graphics is very easy by simply changing the printing.
Disadvantages:
• Time to market issues with necessary developmental iterations.
• Some graphics such as concentric circles, long lines and parallel lines should be avoided be­cause of the unavoidable distortion induced by the IMD process.
• Some shape limitations.
• Materials are limited to non V-0 rated Poly­carbonate and ABS industrial resins.
Dual Layer construction
struction.
Ejection - The process of pushing a molded com­ponent off of the core side of a mold tool.
Female Tool - Negative impression forming tool into which a decorated film is pushed to create an
FIM foil.
Film - Raw material onto which the decorative im­age is printed in the FIM process. Generally this will be a polycarbonate type material.
I
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